
Operational projects
Ongoing feasibility study
Hazardous waste diverted from land ll
Reduce
Reuse
Recycle
Waste to cement
Waste to energy
Our most advanced recovery projects in a pipeline addressing 40kt/year
of non-sustainable industrial waste
Augusta
(GA)
Atequiza
(Mx)
Tavaux
(FR)
Willow Island
(WV)
Marietta
(OH)
Borger
(TX)
Zhenjiang
(CN)
Zhenjiang Henchang
(CN)
Saint Fons
(FR)
Spinetta (IT)
Panoli (IN)
Piedmont (SC)
Mt Pleasant (SC)
When did your site join the Star Factory program and what
have you achieved so far?
M.J. — Roha joined the Star Factory program in the second
quarter of 2023. Our key achievement so far has been the creation
of a strategic roadmap. It provides a comprehensive overview of
our site’s potential, based on an in-depth analysis of our
operations, market dynamics and growth opportunities. Star
Factory has allowed us to formulate a visionary roadmap that
aligns seamlessly with our ambitious objective of achieving €120
million in sales, with a contribution margin (CM) of 40%, by 2030.
With the help of the Star Factory program, what do you aim to
achieve at the site in the long term?
M.J. — Our site’s long-term objectives include nancial prosperity,
operational excellence, market leadership, sustainability and the
scalable implementation of successful strategies. To achieve
these objectives we will need to adopt digitalization and
implement creative solutions that expedite procedures, maximize
resource use, take advantage of growth opportunities and stay
ahead of industry trends, and incorporate more environmentally-
friendly practices into our operations, among other actions. One
of the big benets of the program is being able to share
successful strategies with other Syensqo businesses, to drive
success across all our sites.
What benets will this have for customers, local communities
and the environment by 2030?
M.J. — Our focus on innovation and quality improvement, and on
digital transformation efforts aimed at streamlining processes
and making interactions more efcient, will ensure enhanced
products and services for customers. Market leadership and
strategic growth initiatives will result in an expansion of our
product and service offerings, and we will also be able to offer our
customers more sustainable options.
We want to ensure Roha is an active and constructive part of local
society. Growth will lead to more local employment opportunities,
and the new skills and knowledge our team gains through Star
Factory will help foster local talent. We also intend to actively
engage with our local communities through partnerships,
sponsorships and social initiatives.
On top of this, Star Factory will allow us to implement sustainable
processes and technologies that will reduce our environmental
footprint, by conserving resources and reducing waste. There will
be greater potential for the development and promotion of
environmentally friendly products, and by optimizing our
operations and implementing green technologies we aim to
reduce our overall carbon footprint.
setting up insect hotels and beehives, developing participative
gardens, tree planting and removing invasive species.
Syensqo is a member of the Wildlife Habitat Council, an internatio-
nal NGO that helps us to identify areas for improvement in the actions
we take, both at our sites and in collaboration with local stakeholders.
A comprehensive approach to reducing
our freshwater intake
— Syensqo’s freshwater intake (FWI) trajectory continued to move in
the right direction in 2023. The nal result of 77.7Mm
3
was 11% lower
than in 2022. Through our Star Factory program, we aim to dene a
clear roadmap for addressing water scarcity at each of our plants,
outlining targeted actions that will reduce our freshwater intake in the
long term. Most sites have now designed their roadmaps and many
are now implementing them. As part of the process, we are encoura-
ging site leaders to integrate sustainability indicators into their perfor-
mance management systems. Examples in 2023 include:
Tavaux, France: We reduced freshwater intake by 4%, or 460km
3
,
compared to 2022, by optimizing the water cooling loop that serves
our energy and PVDF services at the site.
Borger, Texas, US: The site made improvements to its reverse
osmosis recovery system, decreasing water requirements by 31km
3
.
Feixiang, China: Through a combination of several initiatives, we
achieved freshwater savings of up to 80km
3
per year. One project
involved recovering and treating discharged efuent water, so it
could be reused as cooling tower water, deionized water and
steam. It was replicated elsewhere at the site and also helped to
reduce energy use, CO
2
emissions and costs.
Keeping up momentum in industrial
waste reduction
— Non-sustainable industrial waste (NSIW) is waste that is landlled
or incinerated without energy recovery. Reducing NSIW means nding
ways to valorize it, either by reducing it at the source, reusing it in the
same process, recycling it in another process or recovering energy
from it. The NSIW trajectory remained on track in 2023, with a final
result of 35.1kt, 12% lower than in 2022. Some of our achievements in
2023 include:
Tavaux, France: The site reduced suspended solids in efuents by
300 tons and became one of the rst in Europe to be awarded the
Operation Clean Sweep (OCS) certification, aimed at reducing
microplastic emissions into water and air.
Borger, Texas, US: As part of a project to optimize production of our
Ryton® polyphenylene sulfide (PPS), the plant launched two
programs in 2022 to recycle monomer waste and reduce the
amount of plastic waste sent to landll, reintroducing a previously
unsuccessful recycling program for dichlorobenzene (DCB)
monomer waste. In 2023, the amount of monomer waste gene-
rated and amount of landlled plastic waste was reduced by 88%
and 91% respectively, compared to 2021.
West Deptford, New Jersey, US: We implemented a project aimed
at reducing the amount of inorganic sludges generated by the
plant, achieving a structural reduction of solid waste to landll of
222 tons in 2023, compared to 2022.
Roha, India: The site diverted sludges from landll to incineration,
enabling energy recovery. The ashes are used to make cement,
saving 20 tons of waste per year.
Transforming our industrial sites into
star factories
— Our Star Factory program is designed to help us meet increasingly
high customer expectations. Through the program, we aim to trans-
form our factories, so that they are best-in-class in all areas. The
program is now underway at 19 Syensqo sites. Fifteen joined the
program in 2023 and we aim to extend it to our remaining 37 industrial
sites before the end of 2024. Star Factory focuses on four main areas:
Operational excellence: implementing best practice and levera-
ging digital technologies to achieve and maintain best-in-industry
excellence.
Sustainability: developing sustainability roadmaps for each of our
sites to help reduce their environmental footprint and improve their
diversity, equity and inclusion performance.
Digital: using digital technologies to accelerate delivery of digital-
and data-enabled value for our customers.
People development: upskilling our manufacturing teams, equip-
ping them with the right capabilities to help them achieve their
objectives and act as an incubator for future generations of talents.
One of our main areas of focus is getting our sites to make progress
on energy efciency, energy transition and GHG emissions reduction
projects that benet our businesses and the environment. We have
now launched around 2,000 initiatives as part of our Star Factory
program and about a quarter are designed to advance our sustaina-
bility ambitions. At our Tavaux site, in France, for example, we carried
out an energy audit to identify “quick wins” to improve energy perfor-
mance. By reducing the pressure set point for the water feeding the
super pressure pumps for the site’s boilers, we reduced CO
2
emissions
by 317 tons per year.
SYENSQO 2023
_63
ANNUAL INTEGRATED REPORT
62_ OUR SUSTAINABILITY AMBITION
FOCUS
Developing our Aroma Performance
mass balance portfolio
Our Aroma Performance sites in
Saint-Fons and Melle, in France,
received ISCC PLUS
certications for the production
of specic ingredients between
late 2022 and 2023. This growing
Aroma Performance mass
balance portfolio includes:
Rhovanil® MB, the world’s rst
ISCC Plus mass balance
certied range of high-purity
vanillin.
Hydroquinone (HQ MB)
and hydroquinone
monomethylether (MeHQ MB),
which can be used as building
blocks in the formulation of
polyetherether ketone (PEEK)
and other high-performance
engineering thermoplastics.
The rst mass balance
certied cyclopentanone, an
ingredient used in perfume
and a number of other
applications, including as a
solvent for electronics.
The development of this
portfolio is driven by consumer
demand and aligned with
megatrends such as resource
efciency, reduced carbon
footprint of solutions and
sustainable sourcing. We work
closely with our customers to
help them address the
challenges they face. Mass
balance either provides the nal
solution or serves as a viable
transition product to the
development of a completely
bio-based solution. The CO
2
footprint of our mass balance
HQ is 43% lower than Syensqo’s
synthetic HQ, while the
equivalent reduction for vanillin
is 30%.
Mohit Jalote, Industrial Director for India and Operations
Manager for Syensqo’s Roha site in India
IN CONVERSATION WITH