EnerSys Q4 FY2023 Earnings Call
EnerSys (ENS)
Call artefacts
Call audio is not captured yet.
A slide deck is not captured yet.
Transcript
Auto-generated speakersLadies and gentlemen, thank you for standing by, and welcome to the Q4 Fiscal Year 2023 EnerSys Earnings Conference Call. At this time, all participants are in a listen-only mode. After the speakers’ presentation, there will be a question-and-answer session. Please be advised that today’s conference call is being recorded. I would now like to turn the conference over to Lisa Hartman, Vice President of Investor Relations. You may begin.
Thank you and good morning, everyone. Thank you for joining us today to discuss EnerSys’ fourth quarter and full year fiscal year 2023 results. On the call with me this morning are David Shaffer, EnerSys’ President and Chief Executive Officer; Andrea Funk, EnerSys’ Executive Vice President and Chief Financial Officer. Last evening, we published our fourth quarter and fiscal year 2023 results and filed our 10-K with the SEC, which are currently available on our website. We also posted slides that we will be referencing during this call. The slides are available on the Presentations page within the Investor Relations section of our website. As a reminder, we will be presenting certain forward-looking statements on this call that are subject to uncertainties and changes in circumstances. Our actual results may differ materially from these forward-looking statements for a number of reasons. Our forward-looking statements are made as of today. For a list of forward-looking statements and factors which could affect our future results, please refer to our recent 10-K filed with the SEC. In addition, we will also be presenting certain non-GAAP financial measures, particularly concerning our adjusted consolidated operating earnings performance, free cash flow, adjusted diluted earnings per share, and adjusted EBITDA, which excludes certain items. For an explanation of the differences between the GAAP and non-GAAP financial metrics, please see our company’s Form 8-K, which includes our press release dated May 24, 2024. Now, I’ll turn the call over to EnerSys’ President and CEO, Dave Shaffer.
Thanks, Lisa. Please turn to slide 4. We were pleased to have delivered an outstanding fourth quarter and full-year fiscal ‘23. I’m proud of our team’s performance, achieving record revenue and operating earnings as demand remains steady across our markets. And we continue to build momentum on our strategic objectives. Before I walk through our results, there is some good news I want to report regarding the impact to EnerSys from the Inflation Reduction Act. EnerSys is a leader in driving the global energy transition, and our eligibility for IRC 45X credits of the IRA reinforces the critical nature of the products and services we provide. Andy will provide background on these credits and discuss the financial implications for EnerSys in more detail, following the rest of my prepared remarks. However, I want to be clear that we plan to use funds we receive from the IRA as intended by the law to make investments that accelerate our capacity and domestic sourcing of lithium-ion and other energy dense battery technologies. Now, to provide more color on our fourth quarter results. Record revenue in the fourth quarter was driven by organic growth and strong price mix realization. We maintained solid gross margins, offsetting continued but leveling pressure from inflation, representing significant year-over-year margin improvement even before the additional benefit of the 45X credits. Longer term, we’re well positioned to benefit from the IRA, growing demand for energy efficiency, electrification, 5G small cell build-out, the $1 trillion Infrastructure Law, and defense spending. These trends are driving demand for battery technologies and energy systems that we are uniquely positioned to supply. We’re staying on alert for signs of a slowdown, particularly in Motive Power, especially in EMEA. However, Motive Power orders overall remain in line with pre-COVID levels. Supply chain headwinds are finally beginning to ease. We were able to reduce inventory in Q4 after seven consecutive quarters of inventory builds from higher costs and strategic buffers against supply disruptions. We had a strong cash flow quarter with free cash flow of $113 million on improved earnings and primary operating capital transitioning to a net source of cash. This allowed us to reduce our leverage and further strengthen our balance sheet. We expect our cash flow to continue to improve with higher earnings and additional POC reductions from the leveling of inflation and ongoing targeted inventory reduction efforts, as well as the projected IRA cash benefits. Please turn to slide 5. Backlog eased slightly from the prior quarter to just below $1.3 billion but remains healthy and currently sits roughly 2 times above pre-COVID levels, with healthy order rates. Orders were up 9% compared to Q3 ‘23 and down 11% versus the prior year. As a reminder, in 2022, we had received large program orders in Energy Systems, and Motive Power’s order intake was elevated from supply chain disruptions and COVID-related lockdowns opening back up, which impacted customer order patterns and skews year-on-year comps. We view this as a positive, with loosening supply chains making it possible for us to satisfy customer demand. We continue to see stable demand across our lines of business and believe operational improvements will continue to direct backlog to normalize levels over the next few quarters. Please turn to slide 6. We believe we’re at the forefront of technology for our industry and continue to make significant strides on our innovation roadmap. On our journey to deliver the most advanced power systems, safety is always a top priority. This is why many of our technologies, such as our advanced lithium systems and wireless charging, are among the first to pursue safety testing and certification from industry bodies such as Intertek and UL. For example, rigorous safety testing is underway for our touch-safe product, with customer field trials planned for early calendar 2024. We also shipped our first AMEA customer units of our NexSys Lithium-ion 80-volt, which received authorization to mark CE, certifying that we met EU health, safety, and environmental requirements, ensuring customer safety. We were proud to receive the 2023 Power Project of the Year Award at the Electrical Review & Data Center Review Excellence Awards last week. This recognition is a testament to our commitment to excellence, innovation, and sustainability in data center energy storage and power management. Our fast charging storage initiatives are advancing with good progress on a production roadmap and supply chain initiatives, and our design for manufacturing now complete. Sourcing requirements related to EV tax credit qualification for our customers is top of mind as we qualify our domestic and global supply chain and production partners. And we’ve already secured all components with long lead times, which are being held in inventory at our contract manufacturer. We’re excited about our progress and look forward to featuring our NexSys AIR wireless charger and fast-charging storage system, among other technologies, during our product showcase at Investor Day on June 15th. I’ll now briefly walk through our business segment highlights. Please turn to slide 7. Please note, I will discuss our segment adjusted operating earnings, excluding IRA benefit we recorded in cost of goods sold in the fourth quarter. We believe reviewing the results without this credit provides a better view and comparability into the operating performance of each line of business. Energy Systems had strong full-year sales of $1.7 billion, up 13%, and adjusted operating earnings were up over 80% versus fiscal year ‘22, driven primarily by growth in broadband, data center, and telecom and our pricing actions catching up with the unprecedented cost increases we’ve endured the past two years. In addition, while getting better, chip supply unpredictability continued to impact our production plants. Backlog is normalizing toward a run rate that we anticipate will settle to approximately one quarter of bookings, modestly higher than pre-COVID levels. Our CPUC lithium-ion installations, which account for a large portion of our $70 million of CPUC backlog are on track to begin deployments in the second quarter. While current demand trends are healthy, we’re monitoring our key customer CapEx spending plans closely. We remain excited about the long-term opportunity for Energy Systems, driven by the global megatrends for which our critical power solutions are a key enabler. Our Motive Power business had a strong year with revenue up 7% and adjusted operating earnings up 5% year-on-year. Despite pressures in EAMEA and the potential of recession, this business remains healthy. Demand trends are stable and approximate normalized pre-COVID levels with backlog more than 2 times that of pre-COVID. EMEA lead times were stable and European on-time deliveries hit a record high, despite the softening order book. Maintenance-free was 19% of revenue mix at the end of fiscal year ‘23, up from 15% in fiscal year ‘21, driven by customer enthusiasm over our proprietary TPPL technology. Lithium order rates continue to climb and the CE rating for our new 80-volt variant has resulted in new customer trials in EMEA. Specialty full year sales were up an impressive 13% over the previous year, though adjusted operating earnings were down 14% over the prior year, impacted by productivity headwinds in our Missouri factories and temporary cost pressures from our Sylmar facility, which are vacating at the end of the first quarter. We continue to rationalize our footprint and are transitioning our Sylmar activities to other existing sites. Missouri TPPL output and costs are improving. Although it remains an area of focus and significant opportunity, as we see incredibly unmet demand for this technology with our transportation customers. As such, transportation revenue continues to be paced only by capacity. We saw strong U.S. transportation orders in Q4 with a book-to-bill ratio greater than 1 on top of achieving record deliveries in the quarter. Class 8 truck production is stable, up 12% year-on-year, and growth projections remain positive. Aerospace and defense demand strength continues. Our unique capability to combine commercial and defense production at scale has resulted in several exciting projects in our pipeline, which Mark will be talking about at Investor Day. Please turn to slide 8. We achieved impressive milestones toward the ESG goals we announced last year and continue to ensure that our metrics are accurate and auditable. Last week, we published our 2022 sustainability update, which includes solid progress towards our long-term goals. On the leadership front, we announced Shannon Thomas as our new Chief Human Resources Officer. I’m delighted to have Shannon join our executive leadership team, where I believe her strategic vision and leadership will be instrumental as we continue to attract, develop, and retain top talent from around the world, while fostering a culture that values diversity, equity, and inclusion and supports our ongoing goal of being the employer of choice for our valued employees. We will continue to update you on these important objectives. Please turn to slide 9. In closing, I’m pleased that our excellent Q4 and full-year 2023 results demonstrate continued progress towards achieving our long-term financial and operational goals. We believe the steps we have taken over the past three years better position our business to benefit from global megatrends such as 5G, data center growth, material handling electrification, automation, grid stabilization, and electric vehicle fast charging, all of which provide us both near and long-term growth opportunities that are materializing in our financial results and outlook. In addition to these trends, we’re excited about our opportunities to benefit from U.S. government mandates and funding that are driving markets to us because of the criticality of the goods and services we provide, such as broadband expansion to the Rural Digital Opportunity Fund and the IRA. I am proud of everything our team achieved in fiscal year 2023, despite lingering uncertainties from geopolitical tensions and potential recession, as well as ongoing headwinds from supply chain, inflation, interest rates, and FX. I want to thank our employees for their dedication and hard work, consistently capitalizing on opportunities and confronting challenges head-on. I look forward to seeing you in the next few weeks at our Investor Day on June 15th in New York City. I’ll now ask Andy to provide further information on our fourth quarter and fiscal ‘23 results and go-forward guidance.
Thanks, Dave. Please turn to slide 11. Our fourth quarter net sales increased 9% over the prior year to $990 million due to a 7% price and mix improvement and 4% growth from volume, partially offset by a 2% erosion from foreign exchange. Full year net sales increased 10% over the prior year to $3.7 billion due to an 8% increase in price mix and a 7% increase in volume, partially offset by a 4% FX headwind. Adjusted operating earnings were $107 million in the fourth quarter, up $22 million sequentially, and $322 million for the full fiscal year, up $59 million versus prior year, inclusive of the $17 million IRA benefit booked in Q4. Even excluding the IRA impact, this marks three consecutive quarters of sequential adjusted operating earnings improvement, enabling the Company to achieve another record quarter with our price recapture offsetting inflation and our mix improvements and EnerSys Operating System cost savings beginning to be visible on our bottom line. Adjusted EBITDA for the fourth quarter was $118 million and 11.9% of net sales, compared to $88 million and 9.7% of net sales in the prior year fourth quarter. For the full fiscal 2023, adjusted EBITDA was $388 million and 10.5% of net sales, compared to $340 million and 10.1% of net sales in the prior year. Our adjusted EPS was $1.82 per share in the fourth quarter of fiscal ‘23, up from $1.27 in the third quarter, due to the adjusted operating earnings improvements previously mentioned, as well as the favorable impact of the IRA, which contributed $0.42 per share. Full year adjusted EPS of $5.34 represents an increase of approximately 20% over fiscal ‘22. Note that our full year adjusted EPS before the IRA benefit was $4.93 per share, matching the previous annual EPS record level achieved in fiscal year ‘19, despite approximately $1.20 per share of FX and interest rate pressure. Please turn to slide 12. I will now provide additional details on the benefits we expect to receive through the Inflation Reduction Act. Section 45X of the IRA introduced advanced manufacturing production tax credits for batteries and battery cells produced in the United States with a specified energy density. Credits will be determined based on third-party sales of qualifying products produced in the U.S. over the 10-year period from January 1, 2023, through December 31, 2032. Based on the current information available on the tax credit qualifications, we expect the material portion of our U.S. produced batteries and battery cells, including much of our proprietary Thin Plate Pure Lead batteries, and a portion of our flooded lead acid batteries will qualify for these tax credits. While we are still awaiting further clarification from the IRS on some specifics of this law, based on our sales of U.S. produced batteries and battery cells in the quarter, we have calculated that we qualify for credits of $17 million, which we reported as a reduction to cost of goods sold. As Dave mentioned, consistent with the intent of the law, we plan to use the credits received to accelerate our investment in U.S. capacity of qualifying batteries, including lithium and Thin Plate Pure Lead products. We will continue to evaluate the potential benefits of the IRA as the Treasury and IRS provide specific implementation guidance, and we’ll provide further updates to you as appropriate. Please turn to slide 13. On a segment basis, compared to the prior year, all lines of business posted strong revenue growth in the quarter driven by substantial price mix improvements and higher volumes in Energy Systems and Specialty, which were partially offset by foreign exchange headwinds. The favorable impact of price mix improvements on adjusted operating earnings more than offset the higher costs for the quarter year-on-year. Please note, like Dave, the figures I will present on segment adjusted operating earnings, also exclude the benefit of the IRA for better comparability purposes and insight into operating performance. As Dave has mentioned, Energy Systems delivered significant improvement to adjusted operating earnings as a result of price mix cost recapture taking hold for the second consecutive quarter with almost 90% adjusted OE improvement versus prior year and over 12% improvement sequentially. We are pleased the recapture lag in Energy Systems has reversed as we had anticipated when we advised that price mix cost recapture would be slower to manifest in Energy Systems versus our other segments due to the contractual nature and historically Asian-based supply chains inherent in this business. On another positive note, Motive Power adjusted operating earnings improved 26% over the prior year fourth quarter and 7% sequentially, driven by very strong TPPL mix improvements in the Americas as well as ongoing positive price cost recapture. And finally, adjusted operating earnings in our Specialty segment was down $1 million versus prior year on 12% higher revenue, as a result of performance issues in our Missouri plant incurred in the third quarter and higher costs in our Sylmar plant, which we are closing and transferring production out to other factories this quarter. These elevated costs were approximately $5 million in the fourth quarter. We expect the consolidation of the Sylmar factory to provide annual cost savings of approximately $4 million. Accomplishments across all of our lines of business, coupled with healthy market dynamics, resulted in solid improvement in our quarterly adjusted OE results and increasing momentum going forward. More detailed sequential and geographic results can be found in our press release and in the supplemental slides. Please turn to slide 14. On a sequential basis, in the fourth quarter of fiscal ‘23, we realized $15 million or $0.29 per share of improvements in price mix, adding on to an exceptional Q3, in which we had realized over $30 million of sequential price mix improvement over Q2. Q4 ‘23 sequential price mix improvements more than offset the $12 million or $0.24 per share of volume-adjusted incremental costs incurred during the quarter. While we are still incurring significant cost increases, Q4’s $0.05 per share, a positive price mix cost recapture, is our third consecutive quarter of favorable net price mix cost recapture, closing the gap on the unprecedented cost increases we’ve endured over the past two years. Cost increases in the fourth quarter were driven by continued but leveling inflation, including commodity and energy rates, particularly in Europe, as well as productivity challenges in our Missouri plants. While we are beginning to see cost stabilize, it is important to remember that there is a delay in realizing product costs in our P&L until the related inventory is sold. Fortunately, this accounting treatment, coupled with lagging price-cost adjustments, should provide very nice margin tailwinds if and when inflation turns to deflation and costs normalize. And we are more optimistic now that inflation is near an inflection point, as we’ve seen three consecutive quarters of solid gross margin improvement. Our adjusted gross margin expanded 320 bps in Q4 ‘23 over prior year inclusive of the IRA benefits and 150 bps before the IRA impact. Excluding the IRA benefit, we maintained margins sequentially. Going forward, price mix gains should continue to surpass cost increases due to ongoing price-cost pass-through mix improvements from supply chains loosening, especially for our higher-margin electronics products, and the margin benefit of maintenance-free conversions, as well as savings realization from our EOS accomplishments, such as footprint rationalization cost reductions and other lean initiatives, all of which should drop to our bottom line. Please turn to slide 15. Looking at our quarterly sequential adjusted EPS bridge. Q4 ‘23 adjusted EPS came in at $0.02 per share higher than the midpoint of our guidance at $1.40 per diluted share, before the additional $0.42 per share benefit from the IRA. Our sequential results were driven by higher volumes and the $0.05 per share of net price mix cost impact previously discussed. Year-over-year, Q4 ‘23 adjusted EPS endured over $1.20 per share of pressure from higher costs in the quarter, which were more than recovered by an impressive nearly $2 per share of quarterly price mix improvements. Please turn to slide 16. Our balance sheet remains strong and positions us well to invest in growth and navigate the current economic environment. As of March 31, 2023, we had over $340 million of cash on hand, and our credit agreement leverage ratio was at 1.8 times EBITDA, below the low end of our target range. For the full year, we generated cash flow of $191 million, aided by a reduction in inventory this quarter. It is important to note that primary operating capital has historically been a significant cash generator during recessionary periods, providing a very effective natural hedge against the risk of a downturn on our balance sheet. Capital expenditures of $89 million in fiscal 2023 were below our original full year guidance due to the impact of supply chain headwinds on our capital projects. We remain on track for continued expansion of our TPPL capacity for fiscal ‘24 and incremental $150 million to $200 million per annum increases through fiscal year ‘25. Our capital allocation strategy remains focused on three key priorities, investing in organic growth, complemented by strategic M&A and then returning excess cash to shareholders through competitive dividends and opportunistic share buybacks. We have adjusted our target to the lower end of our 2 to 3 times EBITDA leverage ratio range in an effort to mitigate the impact of higher interest rates and provide dry powder for investment opportunities. I should note that in the first quarter, we completed a small bolt-on acquisition of a UK motive power distributor for under $10 million. Our fiscal ‘23 capital allocation demonstrates our flexibility to thoughtfully invest in organic growth and return cash to shareholders during a period of little to no M&A activity. We repurchased approximately $23 million of shares and paid $28 million in dividends in fiscal 2023. We are entering fiscal 2024 with ample room on our balance sheet to remain flexible to meet our business needs. And we will continue to allocate capital with the goal of delivering the best long-term returns to our shareholders. Please turn to slide 17. While we enter a new fiscal year 2024 with stable demand trends and a healthy backlog, we expect to continue to operate in a dynamic macro environment and anticipate the headwinds including FX, geopolitical tensions, supply chain challenges, and inflation to persist for some time. Our fiscal first quarter 2024 guidance range is $1.77 to $1.87 adjusted diluted earnings per share, inclusive of $0.40 to $0.50 per share from IRA benefits. Excluding the IRA credits, this represents an increase of approximately 20% over the prior year. We anticipate realizing gross margins of 24.5% to 26.5%, including 150 to 250 bps from the IRA, reflecting our expectations that our continuing mix improvements and EOS savings will drive margin expansion. This is especially impressive when you consider that we have absorbed approximately $500 million of zero margin pass-through price cost recaptured drag over the past two years on an annualized basis. Our CapEx expectation for the full year fiscal 2024 is approximately $120 million, reflecting investments in new products, including lithium production lines, and continued expansion of our TPPL capacity and will increase over time as we deploy additional investment from the IRA credits. Please turn to slide 18. A reminder here that we look forward to presenting our strategic plans, growth drivers, and long-term outlook during our Investor Day in three weeks on June 15th, at the New York Stock Exchange, and we hope you will join us in person or virtually. This concludes our prepared remarks.
Thank you. Our first question comes from the line of Olivia Young with Oppenheimer.
Yes. Good morning. This is Noah. Can you hear me?
Hi, Noah. This is Dave.
All right. Yes, just to make sure, this is Noah Kaye from Oppenheimer. Thank you. So, a quick question on the tax credit, to start, the range of $0.40 to $0.50 benefit for the next quarter. I guess, just what factors would drive that to the higher or lower end of the range? Is it really just production of batteries or selling of those batteries? Are there other tax-related variables? Just help us understand the factors in the calculation.
It's primarily going to be a mix, and if we encounter any production issues or unforeseen circumstances, the outlook for the rest of the year will reflect that. In Q4, to qualify, we needed to build and ship within the quarter. However, some of the shipments in Q4 came from inventory, which is why we didn't see the full benefit during that period. Going forward, we expect things to be fairly predictable and consistent with our product mix. We also need to adapt to the new reality regarding energy density. The market is clearly evolving, and we have to keep pace. Fortunately, volumetric energy density has always been a key focus for our engineers. Our customers seek the highest energy in the smallest space, and we have always aimed for high volumetric energy density. The market will continue to shift in this direction, and we have dedicated resources to ensure we remain aligned with market developments. Overall, I believe the numbers will be relatively predictable.
That’s very helpful. And if we can sort of carry that forward, I guess, what would drive it up from here is really just your capacity and manufacturing expansion, right? If it really is just a function of how much you produce, and you’re already kind of capacity-limited as you add, TPPL and lithium-ion capacity. Theoretically, that number can grow from here. Is that fair?
Absolutely. This is primarily a TPPL story at the moment. However, it's important to note that lithium will undoubtedly surpass those volumetric energy density criteria. You've summarized it really well. As we improve our kilowatt-hour production output from our TPPL factories, we should experience more benefits. There will be some optimization needed in balancing production across our factories. There are definitely opportunities in that area. Overall, I think you've captured it accurately.
Thanks. Can I double click on the commentary around how you see the timing of backlog normalization playing out? I think you had said maybe it would be a couple of quarters. Obviously, it’s still pretty elevated versus historical. Talk to us about how you see that playing out and any directional view you have on actual order rates versus just improving conversion of orders?
Yes, I would say that orders are generally returning to a more normal state, although they remain elevated. This will largely depend on our customers' ability to resolve their supply chain issues and how effectively they can manage their staffing to reduce backlogs. We don’t have complete control over how quickly that backlog gets addressed, and while we face our own challenges, so do our customers. The release of that backlog will rely heavily on their capacity to clear it out. However, moving forward, order rates are becoming more stable. Since the start of this disruption, I have encouraged the team to focus on a projected level of order activity based on pre-COVID trends, despite the significant disruptions. I believe we are mostly on the right path. In Europe, we certainly face unique challenges, especially related to energy and the impact on Eastern European countries, which has resulted in a drop in demand. Still, in the EF sector, fluctuations are normal, with large project wins occurring. I also want to point out that one of our major telecommunications customers in the U.S. has announced a slowdown in capital expenditure, and we are monitoring the effects of that closely. So far, it seems that this issue is mainly affecting that single customer.
Yes. I think, right now, it’s the one customer. But actually, Noah, I’m real happy with what happened to our backlog in the quarter. What we’d like to see is a very soft landing to more normalized levels. And we’re still seeing strong orders in line with pre-COVID levels where we’d expect them to be, and we don’t expect it to be some big drop-off of backlog. We think it’s going to be kind of normalized as customer order patterns return to pre-COVID levels.
It’s going to take a little while to burn that through.
Okay. I guess, just the last question related to that is, within motive, the volume is kind of going slightly negative. Was that more related to production issues or kind of end markets? Can you just give us some color on the volume dynamics there?
I would say mostly Europe, it’s mostly a Europe story. So, that’s where most of the if any of the pressure is.
Yes. Motive Power experienced an impressive maintenance-free mix pickup in the Americas. There is a slight softening in EMEA. The situation in America remains strong, and we haven't seen anything concerning yet, but we're monitoring closely because we are aware of the same information in the news as you are.
No, that team is doing a great job. It’s truly a fantastic group effort. I appreciate what they’re doing with their forward outlook, and I’m very proud of the product roadmap from that group.
Okay. Well, look, nice job on the margins. And great to see the IRA benefits come through. We’ll see you at Investor Day.
Thanks Noah.
Our next question comes from the line of Greg Wasikowski with Weber Research and Advisory. Your line is open.
Thank you for taking our questions. My first question is about the tax credits and the portion of materials that are qualified. Could you remind us what percentage of your product is produced in the U.S.? Additionally, what is currently in your plans regarding the portion of U.S. product that you expect to qualify for the credits? I'm trying to establish a benchmark for after we receive treasury guidance in the second half of this year. Once we know what percentage will qualify, how does that compare to what you currently have planned?
Yes. This is just batteries for 45X. So, I would say, U.S. batteries as a percentage of revenue, is probably a little north of 50%. It’s in that ZIP code. I don’t have that exactly. I apologize. But I think in terms of the way to model it and think of it is, as I said to Noah, it shouldn’t be reasonable stable from that Q1 projection to extrapolate that. And then, as we are able to increase our TPPL production capacity, that should drag along additional IRA benefit as well.
Okay. That makes sense. And then, along those lines, just on the facility closures. Just curious now at this point, is this still purely related to cost savings, or is there any sort of correlation to draw here between the products that you expect to qualify for tax credits and the facilities that you’ve closed or should be thinking about closing in the future?
One case we faced was eviction from a property because the developer wanted to redevelop the industrial park. We had to act quickly, as this happened in California. Fortunately, our team was incredibly supportive, and I just had a productive call regarding our success with our first product for medical batteries at a new facility. The team there has been outstanding, and we’re really pleased with the progress. In that situation, we were fortunate to relocate our equipment and move some team members to other locations, and I'm very satisfied with those who relocated. That's one example, and then Andy is present...
Yes. I’d add two things. First, just to comment on the Sylmar closure, even though we are evicted, it’s going to cost us a little shy of $6 million, of which $1 million is non-cash, but we’ll save $4 million a year. So it’s a net positive. But these plant closures, while cost savings is always something we look at when we optimize our strategic plan, Greg, I think it’s really interesting to us to just show how the Inflation Reduction Act really aligned with what our long-term strategic objectives are, closing Hagen, closing Ooltewah with closing some of our flooded footprint, as we migrate to more of our energy-dense products, like Thin Plate Pure Lead and lithium. So, it’s really consistent with the strategic initiatives we had in place already.
Yes. And the maintenance-free element of that as well is critical for where we intended. So, volumetric energy density and maintenance-free are exactly what we’ve been focused on all along. Andy’s exactly right. So, that is the go-forward plan.
Got it. Okay. That makes sense. One more if I could just on slide 14, the price mix charts, which are always very helpful for us. Just wondering if you could break that down for a segment at a high level, remind us, which segments are contributing most to that price mix catch-up and which are lagging at the moment?
I will begin and let Andy use her computer. I want to mention that all groups in the previous Q4 experienced a positive price mix adjustment. Our customers have been fairly understanding, and we have also made efforts to reasonably recover costs. This period has been unprecedented, and there have certainly been delays. The start of our EOS took significantly longer due to the nature of that business. However, I believe all three groups performed quite well this quarter. Andy, do you have those numbers available?
Yes. I mean, there are a couple of things that I think are worth commenting on. Number one is we had talked about before in Energy Systems, there really was a lag. So, they were a little slower getting out of the gate. And a lot of that as we talked about previously was really due to the fact that they sourced a lot of their products from China. So, there was a longer lead time between the quote to ship. And so it really just took a long time...
More contracts as well.
Yes, it took some time for the positive effects to materialize, and we are very pleased to see progress. We continue to achieve positive price cost recapture. Additionally, our Motive Power segment showed significant improvement in product mix this quarter, particularly with a shift towards maintenance-free products, which is encouraging. Over the past three quarters, we've seen a positive trend in price-cost dynamics. We believe we have reached a point where our focus will shift from merely recapturing costs to enhancing product mix and reducing costs.
Yes. But in terms of the balance between the three lines of business, it was fairly consistent, right? All three groups contributed meaningfully to the results.
Yes. Especially, we had a little bit of struggle from the Missouri plant. But otherwise, yes, all right, Dave.
All right. Thanks, Dave and Andy. I’ll see you in June.
Thank you. Our next question comes from the line of Sherif Elmaghrabi with BTIG. Your line is open.
I want to focus on Specialty. How do you see margins trending past Q1? Are they just a function of Missouri production and working through those TPPL capacity constraints?
Yes, regarding the Sylmar facility move we discussed, we faced challenges in Missouri during Q3, which significantly impacted the specialty profitability due to its smaller size. Consequently, those costs represented a larger burden on our return on sales. However, the Sylmar facility is on track, and I believe the business is progressing well in terms of price mix, revenue growth, and our product roadmap. There seems to be a lot of positive momentum building for us in defense. As you've indicated, the plant issues we're experiencing are likely temporary and should enhance as we progress.
Yes. But, I could definitely see us returning back to double-digit in Specialty over the course of the next fiscal year. It’ll be a gradual pickup as we get Sylmar behind us. That might take a quarter or two, and then continuous improvement in our Missouri plants, as we’ve mentioned, both on a cost standpoint as well as an output standpoint.
You have it right. Yes.
That leads perfectly into my follow-up. The backlog increased sequentially for Specialty. So, I’m wondering, what are you hearing from your Class 8 customers more broadly? Obviously, you just said growth is limited by capacity. But, I’m just curious about the demand side.
A significant portion of our Class 8 business currently involves OEM sales, which shapes our focus and the discussions we have with OEMs. A key topic in these discussions is the substantial backlog for new trucks, as this sector has struggled to meet the high demand for new vehicles. Customers are looking for new trucks to improve fuel efficiency and modernize their fleets. We continue to view this backlog as an opportunity as it begins to clear. Regarding miles driven and overall economic activity, we haven't received any negative signals. An important opportunity for us is to shift our focus beyond just the OEM business as our production capacity enhances. There remains a considerable amount of business in the service aspect of these OEMs that support the fleets, presenting significant growth potential. Overall, the team remains very optimistic, with the backlog in the transportation sector remaining robust. Andy, did I miss anything?
Yes. The only other comment that I’d make, and hopefully, you’ll get this message from Mark at Investor Day, what’s really exciting, as Dave mentioned, is the side that we’ve really been holding the reins on. We have a new transportation DC ready to go as soon as we have the capacity available to start getting out of the gate. And Mark will provide a lot more color on that at Investor Day. It’s higher margin. The other piece when you look at Specialty backlog in the aggregate is to keep in mind that our aerospace and defense is pretty much made to order, so backlog isn’t really a good indicator in that business.
Our next question comes from the line of Blake Keating with William Blair.
Hi, guys. Good morning. This is Blake on for Brian.
Good morning, Blake.
I wanted to ask about the maintenance-free category. You mentioned it briefly, and it saw almost a 20% increase year-over-year for the full year. Can you provide more details on the demand drivers you observed this year and how we should anticipate growth in the future? Additionally, what kind of margin benefits can we expect from the growth in maintenance-free?
The main driver of demand for maintenance is the shortage of available human capital to perform these tasks. There simply aren't enough people to maintain batteries anymore, which is the key factor. In a way, this situation serves as a form of automation and technological advancement. This has been a consistent driver and will continue to be. Furthermore, our products are designed to be maintenance-free and operate at the high-performance end. Over the years, the duty cycle on batteries has become increasingly demanding. Previously, a battery had a single function, like starting an engine or providing emergency backup infrequently. Now, electrical demands have intensified, leading to greater strain on batteries. Customers require higher quality and more advanced products to withstand today's applications. Additionally, there is more electronic content in vehicles, whether it’s a Class 8 big rig or a forklift truck, which forces batteries to work much harder than in the past. These are the primary factors we have identified from the start, highlighting the necessity for our high-performance maintenance-free products. As Andy mentioned, it’s no coincidence that this aligns so well with the objectives of the IRA. We have been on the right track and plan to continue in this direction.
Got it. Understood. Thank you. And then, just lastly, we’re hearing companies are beginning to see quoting activity pick up for projects related to the Infrastructure Bill. Can you talk about what you’re seeing with project activity and the expansion of broadband access? Are you seeing like the level of activity you are expecting or how should we think about potential growth tailwinds there?
The Rural Digital Opportunity Fund is the area that stands out to me the most. Some of the funding has come through this law, and one of our broadband cable television customers has taken a strong lead in this area. We’ve noticed that a significant portion of their orders is directly linked to the RDOF. This is encouraging. I anticipate that more of our customers, particularly in the ILAC sector and other cable television customers, will also find opportunities to extend fiber into rural areas. This is the most notable development for me, and we’re off to a promising start.
Thank you. I’m showing no further questions in the queue. I would now like to turn the call back over to David Shaffer, President and CEO, for closing remarks.
I just want to thank everybody for your time today, and most importantly, I’m really excited to go into a higher level of detail and really demonstrate the product roadmap and the strategic initiatives we have going at our Investor Day, June 15th at the New York Stock Exchange. I hope you can make it, or certainly at least I hope you can dial in. Thank you so much for your time today. Take care.
Ladies and gentlemen, this concludes today’s conference call. Thank you for your participation. You may now disconnect.