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Zebra Technologies Corp Q3 FY2022 Earnings Call

Zebra Technologies Corp (ZBRA)

Earnings Call FY2022 Q3 Call date: 2022-11-01 Concluded

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Operator

Good day, and welcome to the Third Quarter 2022 Zebra Technologies Earnings Conference Call. All participants will be in a listen-only mode. Please note this call is being recorded. I'd now like to turn the conference over to Mike Steele, Vice President of Investor Relations. Please go ahead.

Mike Steele Head of Investor Relations

Good morning, and welcome to Zebra's third quarter conference call. This presentation is being simulcast on our website at investors.zebra.com and will be archived there for at least one year. Our forward-looking statements are based on current expectations and assumptions and are subject to risks and uncertainties. Actual results could differ materially due to factors discussed in our SEC filings. During this call, we will reference non-GAAP financial measures as we describe our business performance. You can find reconciliations at the end of this slide presentation and in today's earnings press release. Throughout this presentation, unless otherwise indicated, our references to sales growth are year-over-year on a constant currency basis and exclude results from recently acquired businesses for the 12 months following each acquisition. This presentation will include prepared remarks from Anders Gustafsson, our Chief Executive Officer, and Nathan Winters, our Chief Financial Officer. Anders will begin with our third quarter results. Then Nathan will provide additional detail on the financials and discuss our fourth quarter outlook. Anders will conclude with progress made on advancing our Enterprise Asset Intelligence Vision. Following the prepared remarks, Joe Heel, our Chief Revenue Officer, will join us as we take your questions. Now let's turn to Slide 4 as I hand it over to Anders.

Thank you, Mike. Good morning, everyone, and thank you for joining us. For the quarter, we realized a sales decline of 3%, an adjusted EBITDA margin of 21.1%, a 60 basis point decrease; and non-GAAP diluted earnings per share of $4.12, a 9% decrease from the prior year. We were unable to fulfill all orders due to supply chain challenges related to persistent component shortages for certain products as well as disruption in the transition to our new North American distribution center in the Chicago area. These challenges led to lower throughput than planned late in the quarter. This, along with orders from some large customers being deferred contributed to the lower-than-expected results. In North America and EMEA, cycling two prior year large mobile computing deployments and the suspension of sales in Russia resulted in the sales declines. Our Asia Pacific and Latin America regions were bright spots in the quarter with double-digit sales growth. Globally, we realized sales growth with our small and medium-sized customers, which was more than offset by a decline from our large customers. From a solutions offering perspective, we drove growth across data capture, printing, supplies, services, and software. These helped to partially offset the sales decline in mobile computing. We expanded gross margin over the prior year, despite significant FX pressure, yet EBITDA margin contracted and EPS declined due to the deleveraging of operating expenses from the sales decline. We have initiated meaningful actions to address the supply chain challenges, which was the primary driver for our results. These include organizational changes and the reallocation of resources to drive improved focus and execution in our supply chain, initiating specific actions with our supply chain partners to improve operations, and extending the planned transition of our North America distribution center to mitigate execution risk. Customer demand and our order pipeline generally remain healthy, yet have slowed since late Q3. Given the macroeconomic uncertainty, we see elongated sales cycles and certain projects being deferred. As a result, we are taking a cautious approach to our Q4 sales outlook and expense management while working to rightsize our working capital levels in the coming quarters to improve free cash flow conversion. At the same time, we continue to prudently invest in initiatives that advance our solutions offerings. With that, I will now turn the call over to Nathan to review our Q3 financial results in more detail and discuss our fourth quarter outlook.

Thank you, Anders. Let's start with the P&L on Slide 6. In Q3, adjusted net sales declined 4%, including the impact of currency and acquisitions and down 3.2% on an organic basis, primarily due to supply chain challenges and lower sales to large customers. Our Asset Intelligence and Tracking segment increased 12.4%, driven by double-digit growth in both printing and supplies as product availability has continued to generally improve. Enterprise Visibility & Mobility segment sales declined 8.8% due to supply chain bottlenecks, including component shortages. We realized particularly strong growth in data capture solutions, including RFID, as well as rugged tablets. We also drove growth across services and software with strong service attach rates and attractive software offerings. Performance was mixed across our regions. Asia Pacific sales grew 20% with broad-based strength across the region, including China. Latin America sales increased 10% with exceptional growth in Mexico. And in North America and EMEA, sales decreased 9% and 2%, respectively, due to the supply chain challenges, lower sales to large customers, and the suspension of sales in Russia. Adjusted gross margin increased 80 basis points to 45.8% due to favorable business mix and lower premium supply chain costs, partially offset by unfavorable FX. Adjusted operating expenses increased due to acquisitions and deleveraged by 60 basis points due to the sales decline. Third quarter adjusted EBITDA margin was 21.1%, a 60 basis point decrease from the prior year period due to expense deleveraging on lower sales. Non-GAAP earnings per diluted share was $4.12, a 9.5% year-over-year decrease. Turning now to the balance sheet and cash flow highlights on Slide 7. For the first nine months of 2022, we generated $170 million of free cash flow, which was significantly lower than last year, primarily due to a higher use of working capital due to elevated inventory and sales volume shifting to later in the quarter. Higher incentive compensation payments given our exceptional 2021 performance and $90 million of previously announced settlement payments. We made $50 million of share repurchases and invested $6 million in venture investments in the third quarter. We ended the quarter at a comfortable 1.7 times net debt to adjusted EBITDA leverage ratio and with more than $1.2 billion of capacity on our revolving credit facility. On Slide 8, we highlight that premium supply chain costs have improved from peak levels. The actions we have taken to redesign products, target price increases, as well as the improving freight capacity have enabled us to reduce purchases on the spot market and reduce the freight cost impact. We are on plan to move printer shipments to ocean from air late this year and into early 2023. For the full year 2022, we now expect approximately $190 million of premium supply chain costs over pre-pandemic 2019 levels, a $10 million reduction from our prior outlook. In Q3, we incurred premium supply chain costs of $30 million as compared to the pre-pandemic baseline, which was favorable to what we had anticipated in our prior outlook. In total, Q3 transitory items had a combined favorable gross margin impact of $14 million year-over-year. And in Q4 are expected to be approximately $35 million, which is a nearly $30 million reduction year-on-year. Let's now turn to our outlook. Q4 sales are expected to be approximately flat from the prior year period with a range of negative 2% to positive 1% growth. As compared to our prior outlook, the lower sales growth is driven by softening demand, continued supply chain challenges, and currency headwinds. We are confident in this guide given our relatively strong order backlog, improved quarter-to-date shipment activity, and actions taken to stabilize North American distribution. We estimate a two-point additive impact from recently acquired businesses and a four-point negative impact from foreign currency changes. As a reminder, approximately 25% of our global sales are denominated in euros. We anticipate Q4 adjusted EBITDA margin to be between 22% and 23%, which is an increase from both the prior year and the prior quarter. Given our tempered view of the demand environment, we are taking a conservative approach to managing operating expenses while preserving strategic growth investments. Non-GAAP diluted EPS is expected to be in the range of $4.50 to $4.80. We now expect our free cash flow to be at least $400 million for the year, which we have significantly reduced from our prior outlook due to lower profits and elevated inventory levels that we will be working down into 2023 as we rationalize safety stock and execute on our North America distribution transition. Sales seasonality has improved to more normalized levels in Q4, which should drive the peak cash flow quarter for 2022. Please reference additional modeling assumptions shown on Slide 9. With that, I will turn the call back to Anders to discuss how we are advancing our Enterprise Asset Intelligence vision with our customers.

Thank you, Nathan. The long-term fundamental drivers of our business remain strong. Slide 11 illustrates how we digitize and automate the front line of business by leveraging our industry-leading portfolio of products, software, and services. By transforming workflows with our proven solutions, Zebra's customers can effectively address their complex operational challenges, which have been magnified through the pandemic. This value proposition resonates with customers in any macroeconomic environment as it improves productivity and inventory accuracy among an extensive list of other operational benefits. As we have expanded our portfolio with compelling solutions, we have elevated our strategic position with our customers. Our trusted relationships with our partners across the globe augment our capabilities, enabling us to serve more customers worldwide. Our new fixed industrial scanning and machine vision solutions resonated well with customers and partners at recent trade shows in Stuttgart, Germany, and Boston, Massachusetts. Our booths featured advanced optical character recognition supported by deep learning capabilities gained through our 2021 Adaptive Vision acquisition. Our comprehensive offering has put us in a strong competitive position. Now turning to Slide 12. Businesses partner with Zebra to optimize their end-to-end workflows as they strive to meet the increasing demands of consumers. Zebra solutions continue to represent a necessary investment, and I would like to highlight several recent key wins across our end markets. A large North American retailer recently selected Zebra's TC52 mobile computers for their stable network connection, durability, and camera performance. This customer maximizes value from Zebra solutions by combining our mobile computers with our Reflexis workforce and task management, Zebra Prescriptive Analytics, and Intuit software. This combination enables the retailer to improve inventory accuracy and the omni-channel shopping experience for their customers. A North American-based fast-food chain has chosen Zebra's handheld RFID solution to enhance inventory management. This solution will enable each restaurant to reap the benefits of a more digitized supply chain by streamlining the process to track and trace inventory from its suppliers to the restaurant. Adoption of this technology will assist the customer to comply with the Food Safety Modernization Act. A transportation company in Europe has begun rolling out approximately 20,000 mobile tablets to streamline their vehicle rental process. Zebra's exceptional service and integrated product offerings displaced a competitor and will enable associates to complete vehicle workarounds inspections in the reservation process more efficiently. The convenience store chain in Latin America is expanding its use of Zebra solutions from the distribution center to the front of the store with more than 50,000 Zebra mobile computers, printers, and tablets. Deployment of these Zebra solutions is expected to significantly increase productivity, inventory accuracy, and improve shopper satisfaction. Zebra's Mobility DNA software, which enables intuitive device management, and our compelling customer value proposition were key differentiators in this competitive win. Apparel manufacturer BMC recently selected Zebra's autonomous mobile robots and fixed industrial scanners for their new 50,000 square foot North American facility. Zebra collaborated with a major partner to develop a solution that would enable a flexible workflow and enhanced visibility along each step of the production line. By combining our autonomous mobile robots and fixed industrial scanners, BMC will realize powerful synergies with scanners tracking each step of production in directing the robots along the workflow. The robots streamline associates' movements, enabling faster fulfillment. This flexible and scalable solution was preferred to a traditional fixed conveyance system because it saves vital warehouse space and adjusts to demand. Additionally, we recently secured a large win with a major European retailer who selected Zebra's fixed industrial scanners to significantly reduce scan time, increasing throughput at several thousand packing stations, resulting in a faster than one-year payback on investment. Zebra's collaboration with the customer and a valued partner was integral to this competitive win. As we turn to Slide 13, I want to reiterate that the actions we have taken to address our challenges with North American distribution, elevated inventory levels, and increased macroeconomic headwinds. We have executed key organizational changes and have initiated specific actions with our supply chain partners to stabilize operations and reallocate resources to address immediate challenges. We are also taking decisive steps to rationalize inventory while maintaining optimal levels of strategic components. Additionally, we are taking prudent cost actions as we realize softening demand and implementing additional pricing actions to address FX and inflation. In closing, we continue to be very optimistic about the prospects and opportunities for our business. We have the broadest portfolio of tailored solutions to enable our customers to improve their operations in any environment. The global labor deficit and on-demand economy have escalated the need for enterprises to digitize and automate their operations with our solutions. Now I will hand the call back over to Mike.

Mike Steele Head of Investor Relations

Thanks, Anders. We'll now open the call to Q&A. We ask that you limit yourself to one question and one follow-up, so that we can get to as many of you as possible.

Operator

We will now begin the question-and-answer session. Our first question will come from Tommy Moll with Stephens. You may now go ahead.

Speaker 4

Good morning and thanks for taking my question.

Good morning, Tommy.

Speaker 4

Anders, I wanted to start on the comments you made regarding some deferred projects from large North American customers. Any context you can share there on end market type of project visibility to picking back up on some of this work going forward would be much appreciated. And as a related point, would you say that these projects are all the majority of or a smaller part of the demand softening that you called out late Q3. I'm sure it's part of what you described there with the softening, but an order of magnitude would be helpful. Thank you.

Yes. First, I'd say we're getting some mixed signals from the market on on-demand pictures and that's, to some degree, clouded by the supply chain challenges we're seeing. But most signals, most demand signals we are seeing are constructive. Our backlog is healthy. Our pipeline is building nicely. Our run rate business is strong. And we continue to see some nice areas of strength in each region. Our retail vertical grew even though we had a very large customer pulling back into this year and particularly in the quarter. But we have also seen some elongated sales cycles and a bit of softening in demand where some customers have pushed out some orders from Q3 into 2023. So most of those pushouts have come from the retail segment. That's also our largest segment, so it wouldn't be surprising and they tend to have more of the year-end spend that they're working on. The overall environment is still quite healthy, but we have seen some selective pushouts. Joe?

Joe Heel Analyst — CRO

Yes. To provide some perspective on the shortfall relative to our expectations, the deferral of projects was a minor factor. Specifically, these late-quarter deferments involved a small number of larger projects that, as Anders mentioned, have been pushed primarily into 2023. That's probably all we can elaborate on.

Speaker 4

That's helpful. Thank you. As a follow-up, I wanted to shift to supply chain and you provided quite a bit of information regarding the North American distribution center transition. Can you share any additional context regarding the ongoing transition and some of the changes you've implemented in response to the challenges you've mentioned? Also, Anders, I believe you mentioned some personnel changes in this area. Any details you could provide on that would be appreciated. Thank you.

Tommy, this is Nathan. I'll start with the first part. Just a little bit of background. We selected a new DC location midway through last year. And as we said on the call, we had some issues with the transition impacting shipment volumes late in the quarter, and we've implemented corrective actions, particularly on ramping back our Texas facility. That gives us some additional time to work through the transition, both from a people and process perspective. Although we didn't deliver the shipment volumes necessary to meet the Q3 forecast, we are now operating at levels required to deliver Q4. Still not where we want to be. But again, the Texas facility is nearly staffed to full capacity and we've had a really nice recovery here in deliveries in October. Just as context, we've shipped out nearly $200 million more in October than we did in the month of July, which is giving us both confidence in the performance of the DC as well as confidence in the Q4 guidance. I'll pass it over to Anders.

Yes. From an organizational perspective, we have made some changes. We have promoted a new supply chain leader who leads our global operations and supply chain team. We have also streamlined the organization a bit and moved some functions or responsibilities out of supply chain to other areas to make sure we can get greater focus and better accountability around those. We've also worked closely with our supply chain partners to make sure we take some actions with them to help improve the operations. One that Nathan talked about was ramping up our Dallas Fort Worth facilities. So they're back at close to full capacity. They're almost fully staffed and operating very well at the moment. And we're working with our Chicago area, DC partner also to see how we can best help them scale their operations there.

Operator

Our next question will come from Andrew Buscaglia with Berenberg. You may now go ahead.

Speaker 6

Hey, good morning, guys.

Good morning.

Speaker 6

I'm trying to understand how much of the sales change you've experienced is connected to the nature of the deferrals and your confidence in receiving these orders in 2023. In other words, is this the start of more to come, or based on your visibility with these customers, is this just a short-term issue? While we don't want to delve too deeply into the 2023 outlook just yet, it seems that these challenges have been primarily with select customers. There isn't a widespread issue with pushouts or deferrals; it's focused on certain customers, especially given the tough comparisons we faced in the third quarter from two large customers who performed particularly well. However, most of our demand signals remain strong and positive, and this situation has been very narrowly concentrated in North America.

Joe Heel Analyst — CRO

Yes. I'll add two things perhaps for perspective. One is an example of what we're seeing is a large customer who will take an order that they would have perhaps placed in Q3 or early in Q4. And now telling us we're going to split that order, and we're going to take 80% of it now and 20% of it later in 2023. That's an example of the type of thing we're getting. So it feels like there's real demand behind the order. The other thing that we're hearing from customers quite consistently is while some customers, in particular, retailers are being cautious about their business, about their revenue expectations, and those are obviously visible to you in what they say on their earnings calls. They are telling us that their investments in IT and in the types of solutions that we provide them are important to them even in more uncertain times because they need to improve their productivity, and we help them do that with our solutions. So that's certainly something we hear pretty consistently.

Speaker 6

That's helpful. You mentioned last quarter and this quarter about the shift primarily by ocean exiting Q4. What's your current stance on that? Regarding 2023, I understand you prefer not to provide guidance, but how do you anticipate the cost environment developing for next year? Do you believe it could help mitigate some of the sales volatility you expect over the next six months?

Yes. So Andrew, maybe just context for the broader premium supply chain costs. I think what we saw in Q3 was positive momentum, a 50% reduction from what we experienced in Q2, decreasing from nearly 4% of revenue to just over 2%. And that was primarily driven by the declining shipping cost per kilo, which we're experiencing as well as benefiting from the pricing actions beginning to take effect with the price increase we did in July. Q3 shipping costs did come in below estimate. We also benefited, if you look at the mix and the $30 million for the quarter from lower North American revenue, and that's the other reason for it ticking back up in the fourth quarter in terms of overall transitory. And our Q4 guidance assumes no improvement in freight rates. So it's something we're continuing to monitor. But if you look at the overall reduction from $200 million to $190 million in premium supply chain costs, some of that's volume driven, just over half, but also $4 million of that or so was due to the lower rates we're experiencing. And I think our expectation is that we will see steady reductions into 2023 around these costs as long as the freight rates hold where they're at today. And then we're going to continue to transition from air to ocean, really late here in the fourth quarter. We did some ocean shipments into Europe in the third quarter, but we really don't expect ocean shipments to pick up until late here in the fourth quarter and into 2023. And we've also seen a nice reduction in what we've had to buy in critical components on the spot market. So we're starting to see that loosen up as well. So again, we feel confident that we'll see a steady decrease and EBITDA benefit as we go into next year.

Operator

Our next question will come from Jim Ricchiuti with Needham & Company. You may now go ahead.

Speaker 7

Hi, thank you. First question, just again on the deferral that you're seeing among a few of these North America customers. When you talk about it, some of this business slipping into 2023, is the presumption that this would be slipping further into 2023 into the second half just given the seasonal investments that these types of customers may make?

I think it's probably don't want to give too much color on that at this stage, but the expectation is that they won't be slipping from this year into the beginning of next year, not the end of next year. I would agree with that, yes.

Speaker 7

Okay. That's helpful. And Anders, I wonder if you could talk to what you're seeing in the SMB market. It sounds like you're seeing relatively good demand there. I don't want to put words in your mouth, but if you could comment on that. And also in an economic cycle, which part of the business would you see impacted more immediately, the larger customer business or the SMB business?

Yes. Starting with the SMB business, yes, we did see strong growth globally for our small and medium-sized customers. I think that's a good indication of the confidence the broader market has in the outlook and the value that our solutions offer. The secular trends that we talked about to digitize and automate workflows and empower frontline workers are, I would say, much more important today in a labor-constrained environment as that drives greater increase for our type of solutions across all verticals and all sizes of customers. I think our run rate business performed particularly well globally this quarter, which I think gives us confidence around the health of the business. If you talk about which verticals would be more or less impacted, I'd say, we've probably gotten the most questions around our retail customer base historically in this. And here, I mentioned earlier, our retail and e-commerce business grew in Q3 despite very challenging comps from the very large retailer that has been pulling back. That highlights the value of having a very diversified retail e-commerce customer base, where the timing of the refresh cycles is kind of spread out, and that helps to reduce volatility risks. In retail specifically, the focus on our type of solutions to enable our customers to execute on their omni-channel and e-commerce strategies is very important. I've talked about how we believe that our solutions are now more like an ERP implementation; it's harder to dial them up and down. The health care business, which performed very well in Q3, was up double digits. That is probably the vertical we expect to be the least sensitive to recessionary forces. Here, we are also focused on helping to transform that industry to improve the patient journey and drive greater productivity for health care providers. The T&L vertical was the hardest hit and was the only vertical that was down for us in Q3. E-commerce volumes are expected to continue to increase, and that drives greater need for real-time visibility into their overall supply chain and is a key driver for customer investments. We enable the last-mile fulfillment for those customers, which is an important factor as consumers are expecting faster deliveries. Lastly, around manufacturing, that market is largely in Asia for us, but it's global, and it's done very well for us over the last year or so and had a good double-digit growth this quarter. We've made significant investments in our go-to-market resources to help grow our share in manufacturing, and Joe can provide some more color on that.

Joe Heel Analyst — CRO

Yes. Maybe I'll just amplify some of Anders' points. Number one, the growth in the medium-sized customers and also in the run rate has been particularly encouraging for us because that's where our supply constraints are particularly important. If you have supply, you get run rate. When we had supply return, our run rate rebounded. That was a really good sign of the resilience of our run rate. That's very encouraging for us. You asked about which size of customer goes into the cycle first. What we saw is that as we entered the pandemic, the largest customers were the first to accelerate their purchases. They were followed nine to 12 months later by medium-sized and smaller customers then also accelerating their purchases. Now as we're seeing some caution in the market, it's again the largest customers that are being cautious first, some of the deferrals that we've referred to and that you asked about were larger customers with large orders while the medium-sized and small customers continue to go very strong with even double-digit growth. That's the dynamic that we're seeing in the cycle. Hopefully, that's helpful.

Operator

Our next question will come from Erik Lapinski with Morgan Stanley. Please go ahead.

Speaker 8

Hi, team. Thanks. If I could go back to the commentary on the run rate business you just made, I guess, just trying to get a better sense on the strength there. Do you think that's an element of customers being further behind on investments versus larger customers? Then maybe also on that point, like when we think about deferrals from the larger customers, is that related to a refresh or a new device deployment? Any kind of color you can give us there would be helpful.

Yes. Regarding the strength of the run rate business, we haven't observed our customers, whether large or small, pulling forward demand or investing ahead of their capacity utilization curves, with one notable exception. Our small and medium-sized customers typically lack the financial means to invest in advance, leading them to be more reactive as projects unfold to meet their immediate business needs. That’s one point to consider. Joe?

Joe Heel Analyst — CRO

Yes. When it comes to the run rate, it really matters what's on the shelf, right? You have small customers that are calling into distributors, and what's on the shelf counts. Once we had product on the shelf again as our supply chain ramped up over the course of the quarter, we saw that run rate rebounding. I think that's the dynamic that no pull forward dynamic doesn't exist to that same extent in the run rate. For the larger customers, regarding the deferrals, we are talking about large customers that are typically doing deployments of mobile computers. You see it's pretty concentrated in the mobile computing segment. You have certain deployments they have been planning, but again, they were very few, and they were the minor reason for the miss in the quarter. In those few cases, we're talking about deployments of mobile computers that are stretched out over a slightly longer time period, we think, into the first quarter of next year.

Operator

Our next question will come from Damian Karas with UBS. You may now go ahead.

Speaker 9

Good morning, everyone.

Good morning.

Speaker 9

Could you clarify that you haven't seen any order cancellations? Also, regarding the customers who have pushed out orders, do you have insight into the timing of delivery in 2023? It doesn't appear that the discussions have been about simply pausing until a later date, correct?

Yes. So first on the cancellation. We have not seen any large order cancellations. I think the cancellations have been very modest. To the extent we've had any within what we would consider to be normal. Every quarter, we have some people who cancel an order or something like that. But that's not been a factor in the results or in the outlook here. The deferrals are not pauses; they are just deferred. We're expecting them to come back in the first part of next year. It's not like they are deploying in the meantime at the same pace as they had otherwise expected.

Joe Heel Analyst — CRO

Yes. But there are some indications, Damian, that give us confidence that the deployment will occur. One of them is that they're taking an order and splitting it into two, as I've described to you. The other is that they're already working with us on deployment plans. We do see those stock signs, not in every case, but in the majority of cases. So that's why we're describing it as we are.

Operator

Our next question will come from Nathan Winters with Berenberg. You may now go ahead.

Our plan was to start modest shipments into Europe in Q3, which we accomplished from an ocean perspective. However, our guidance regarding premium costs always indicated that we wouldn't see any financial benefit from this move until next year. This year, our priority was to ensure we delivered enough printer volume to address our backlog and to have the right products available to support our ongoing business needs.

Operator

Our next question will come from Brian Drab with William Blair. You may now go ahead.

Speaker 10

Good morning. I think most of the details come out here already, but I'm just wondering if you could give us a more specific update maybe on how Matrox and Fetch have been performing relative to your expectations? And again, in this difficult environment, I know Matrox committed about $100 million revenue run rate and Fetch about $10 million. I don't know if you could update those numbers directionally even. Thanks.

We closed Matrox in early June. We are certainly very pleased with how that's going. It creates a very comprehensive portfolio, both fixed industrial scanning and machine vision solutions for us. I'd say we're very encouraged by the progress Matrox is performing very well, and the integration is proceeding as per our plans. I think there's a very good culture fit between our organizations. We are also building out our partners, and that's going well. These are very specialized partners who provide these types of implementation and design services. We've been seeing good traction in being able to recruit those partners to our program. We're certainly very excited about what's going on with Matrox. And similarly, on Fetch, I say there's a lot of interest from warehouse operators across all our vertical markets as well as in manufacturing for our Fetch Robotic Solutions. Our ability to really combine the frontline worker, the automation of the frontline worker, and the Fetch robot to orchestrate and automate the broader workflow has been resonating very well. Yes, we're seeing a lot of interest, and it's a smaller business, but it's ramping quite nicely.

Joe Heel Analyst — CRO

One other strength, Brian, to add perhaps is this is a business that's conducted predominantly through the channel. We have used our strength in the channel to recruit a strong number of channel partners, many of which are somewhat disillusioned with other incumbents in the market. That's been a great attraction for people to come to us because they know us as a very good channel partner for them. So that's helped us also.

Operator

Our next question will come from Keith Housum with North Coast Research. You may now go ahead.

Speaker 11

Good morning. Hoping to understand a little bit more about the North American warehouse issue. It looks like new slide deck in North America was down 9%. Would you say a vast majority of that decline was due to that North American warehouse issue, or would that number have been without that issue?

I would say the mid-term outlook was predominantly explained by the supply chain challenges related to persistent component shortages for certain products and the disruption in the transition to our new North American warehouse. There's probably about $45 million on each of those. The smallest part was the deferral of projects with about 10% of the miss to our outlook. So clearly, the supply DC move was the largest part of this.

Speaker 11

I appreciate that. It sounds like you're going to be forced to operate both the Texas facility and the Wisconsin facility, I guess, in peril for the next several quarters. What was the impact on profitability this quarter? And what do you think it's going to be going forward?

Keith, I would say it's relatively modest in terms of the cost structure we have with both of those facilities in terms of typically paying on a cost per unit with each of the facilities. It's a relatively modest impact on overall profitability to manage both sites. We had a little bit of extra cost here in the third quarter. We had to ship some products between the facilities to get the inventory right-sized moving forward. But now that that's corrected, it has a relatively modest impact on overall profitability to manage both sites.

Operator

Our next question will come from Rob Mason with Baird. You may now go ahead.

Speaker 12

Hi, guys. Good morning. Just maybe just a follow-up on the last question. When will this North American distribution center transition be complete and I guess, consolidated into one facility?

We do not have a time frame lined up of when we'll completely exit. We've signed an agreement to stay down in Texas for the foreseeable future to ensure that we properly ramp the new facility in the right way and make sure we fully mitigate any potential risks to future operations. Once that's clear and we're in shape, that's when we'll start to work on how to complete the transition, but there's no timeline set to date.

Speaker 12

Sure. Sure. There was also a mention that you will be taking some pricing actions in Europe outside the US to address currency. When will those price actions be realized? Will they start to show up? And then I'm just curious as well, what was the actual FX impact on your gross margin in the quarter?

If you look at the two latest price increases we announced, they really won't have an impact until we get into next year just based on the timing of the agreements we have with our distributors. I would say it's relatively modest compared to the previously announced price increases as it's focused around Latin America business as well as in Europe where we've already made several other pricing actions. From an FX perspective, in the third quarter, it was about a one-point negative impact on EBITDA margin. As we go into the fourth quarter, FX has about a two-point negative impact year-on-year on EBITDA margin.

Operator

Our next question will come from Paul Chung with JP Morgan. You may now go ahead.

Speaker 13

Hi. Thanks for taking my question. So you mentioned kind of a steady reduction in 2023, with supply chain costs here a nice execution in the second half. But can that cost move down materially in 2023 on a quarterly run rate from that $30 million to $35 million, especially as you move more products to sea? I assume there will be some lingering costs here moving forward, but just any comments there would be helpful.

As we look ahead to next year, we believe there will be a significant year-on-year improvement based on the performance in the second half of this year. We would describe our outlook as steady, which largely depends on the stability of freight rates. Currently, they have remained steady or slightly decreased since the middle of the second quarter, which is encouraging. However, they could change rapidly if there are any unexpected supply chain disruptions. Overall, we anticipate a steady improvement as we transition into next year.

Speaker 13

Great. That's helpful. And then on inventories, I know there's a lot of moving pieces, but can you give us a sense for kind of the timing of more accelerated harvesting? I mean, do you see any risk of discounting or given the elevated levels here, or is this more about converting on some of the larger deferred products? And then as we look to 2023, when can we expect to see kind of more normalized free cash flow conversion, or is this more of a second half 2023, excluding the Honeywell payment? Thank you.

As we assess our inventory, we anticipate a decline in the first half of next year, aiming for normalized levels between $600 million and $650 million in the second half. This projection is based on our current company size and acquisitions, as well as our decision to maintain a higher level of strategic component inventory for improved resiliency. We have a dedicated team focused on this effort. A key factor is stabilizing the distribution center move. Additionally, we have made changes in our supplies business, particularly in manufacturing, to create buffer stock and manage through it. For product categories or components that have recovered, we plan to reduce our safety stock at our manufacturing partners in the coming quarters. These strategies will help us lower working capital significantly and achieve free cash flow conversion exceeding 100%, excluding the settlement payments. We do not have any concerns about inventory levels posing a risk of excess obsolescence. Demand remains strong for our finished goods and component parts. We do not plan to reduce pricing beyond what is typically necessary in the competitive landscape. Instead, we are ensuring stock availability for customers who may have delayed orders due to supply uncertainties.

Operator

This concludes your question-and-answer session. I'd like to turn the conference back over to Mr. Gustafsson for any closing remarks.

Thank you. To wrap up, I would like to thank our partners, customers, and employees for their continued support. Our top priority is to meet our customers' mission-critical needs as we take bold actions to address our supply chain challenges, and we look forward to a strong finish to the year. Thank you, everyone.

Operator

The conference has now concluded. Thank you for attending today's presentation. You may now disconnect.